• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Processes for improving the performance of the injectors, detaching the fuel injectors and reducing an amount of alkali metal carboxylate deposits on the internal fuel injector components, using a diesel fuel comprising from 45 to 550 ppm by weight of a additive consisting essentially of a compound of the formula: wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms. The additive has a total acid number (TAN) ranging from about 50 to about 290 mg KO H / g. G OH Q
    公开号:BE1024093B1
    申请号:E2016/0165
    申请日:2016-11-03
    公开日:2017-11-16
    发明作者:Xinggao Fang；Scott D. Schwab
    申请人:Afton Chemical Corporation；
    IPC主号:
    专利说明:

    FUEL ADDITIVES FOR THE TREATMENT OF INTERNAL DEPOSITS
    TECHNICAL FIELD: The invention relates to certain diesel fuel additives and methods for cleaning and / or preventing internal deposits in diesel fuel engine injectors. In particular, the disclosure relates to methods that are effective against internal deposits in engine injectors operating with ultra-low sulfur diesel fuels. BACKGROUND AND SUMMARY:
    In order to meet increasingly stringent diesel emission requirements, Original Equipment Manufacturers (OEMs) have introduced common-rail fuel injection systems that generate pressures up to at 2,000 bar (29,000 psi). In addition, fuel metering systems have become more complex, often involving multiple injections per cycle. Fuel injectors using high pressures and accurate fuel metering require very close tolerances inside the injector. For example, the high pressure fuel injectors may have an average injector hole diameter of less than 160 μm and a smallest clearance between the injector needle and the injector body of less than 10 μm. These designs made the injectors more susceptible to contamination by fuel particles. As a result, injector performance concerns relate to all categories of diesel vehicles including, but not limited to, light passenger diesel vehicles, on-road fleets, mining equipment, farm equipment, railway equipment and marine engines for inland navigation.
    Two different types of deposits have been identified in the fuel injectors. One type of deposit is a hard carbon deposit, which is observed on the tips and outside of the fuel injectors. This carbon deposit results from the degradation of the fuel. The other type of deposit is a waxy, white to yellow deposit, which appears as a thin film on the internal surfaces of the high pressure common rail injector (HPCR) needles and control pistons. , mainly in the weakest play zones of the interior of the injectors or on the pilot valve of the injectors.
    In the absence of treatment, internal deposits can lead to a significant reduction in power, a reduction in fuel economy and, in extreme cases, an increase in the downtime and an increase in maintenance costs, due to premature replacement of "blocked injectors". Internal deposits are thought to be due to the interaction of some common corrosion inhibitors, biofuel components and acidic friction modifiers, or other carboxylic components used in the fuel with trace amounts of alkali metal salts, which form salts that are relatively insoluble in ultra-low sulfur diesel (ULSD) compared to the higher solubility of these salts in higher sulfur fuels. The internal deposits may be mainly composed of sodium salts of alkenyl succinic acids. Sodium can be found in diesel fuel from a number of sources, including refinery salt carriers, storage tank bottoms and seawater used as ballast. When salts of this species are present in a fuel that is used in a high pressure common rail engine (HPCR), they may have a tendency to settle in areas of very close tolerance of the injectors. These deposits can cause a fuel injector blockage or a bad fuel injection, which can in turn lead to loss of power, loss of fuel economy, irregular engine operation and, in the long term, a longer engine life. downtime and excessive maintenance costs for vehicles. Many conventional detergents such as succinimide detergents, Mannich detergents and quaternary ammonium salt detergents are not particularly effective at conventional rates for the removal of alkali metal salt deposits from the internal components of the injectors. fuel. In addition, the use of these detergents in excessively high doses can be detrimental to engine components. As a result, there is a continuing need for detergents that effectively remove internal deposits without harming other engine components.
    According to the invention, illustrative embodiments provide a method of cleaning the internal components of a fuel injector and improving the performance of the injectors for a diesel engine. The method comprises operating the diesel engine with a fuel composition containing 1) a large or average amount of diesel fuel having a sulfur content of 50 ppm or less and containing about 0.1 to 2 ppm by weight of metal alkali salt and 2) about 45 to about 550 ppm by weight based on the total weight of the fuel composition of a fuel additive compound of the formula:
    wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms. The additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g. The fuel injectors of the fuel injection diesel engine have an average injector hole diameter of less than 160 μm and a smallest clearance between the needle and the injector body of less than about 10 μm. An injector set of a DW-10C engine is in the range of about 2.5 to about 3 microns.
    Another embodiment of the invention provides a method of taking off fuel injectors from a diesel fuel injection engine and recovering lost engine power due to the presence of deposits within the fuel injectors. injectors. The method comprises operating the diesel engine with a fuel composition that includes 1) a significant amount of diesel fuel having a sulfur content of 50 ppm or less and about 0.1 to 2 ppm by weight of alkali metal under salt form and 2) about 45 to about 550 ppm by weight based on the total weight of the fuel composition consisting essentially of a compound of the formula:
    wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms. The additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g. The fuel injectors of the fuel injection diesel engine have an average injector hole diameter of less than 160 μm and a smallest clearance between the needle and the injector body of less than about 10 μm, wherein fuel injectors are not blocked after cleaning, and in which at least 20% of the power lost is recovered in 8 hours according to a DW10 test using a sodium salt as a dopant.
    Another embodiment of the invention provides a method of reducing a quantity of alkali metal salt deposits on the internal components of a fuel injector for a diesel fuel injection engine. The process comprises operating the diesel engine with a fuel composition comprising 1) a substantial amount of fuel containing about 0.1 to 2 ppm by weight of alkali metal salt and 2) about 45 to about 550 ppm by weight per ratio to the total weight of the composition of a fuel additive consisting essentially of a compound of the formula
    wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms. The additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g. The fuel injection diesel fuel injectors have an average injector hole diameter of less than 160 μm and a smaller average clearance between the needle and the injector body of less than about 10 μm.
    An advantage of the fuel additive described in the present invention is that the additive can not only reduce the amount of internal deposits forming on the direct and / or indirect diesel fuel injectors, but the additive can also be used. 'prove effective for cleaning dirty fuel injectors and restoring lost engine power. The unexpected benefits of the fuel additive described in the present invention are quite surprising since much higher doses are generally required for conventional detergents to be effective for cleaning dirty fuel injectors and / or recovery of lost engine power.
    Additional embodiments and advantages of the invention may be set forth in part in the detailed description below, and / or may be learned by the practice of the invention. It should be understood that both the foregoing general description and the following detailed description are illustrative and explanatory and do not limit the invention as claimed.
    DETAILED DESCRIPTION OF ILLUSTRATIVE SHAPES
    The compositions of the present application which can be used as an additive in a minor proportion in a fuel comprise hydrocarbyl substituted dicarboxylic acid compounds of the formula
    wherein R is a hydrocarbyl group and wherein the additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g, for example from about 80 to about 260 mg of KOH / g or from about 120 to about 250 mg KOH / g. The hydrocarbyl group may be an alkyl or alkenyl group having from 20 to 170 carbon atoms, for example from 30 to 70 carbon atoms.
    The term "hydrocarbyl group" or "hydrocarbyl" as used herein is used in its ordinary sense, which is well known to those skilled in the art. In particular, it refers to a group having a carbon atom directly attached to the remainder of a molecule and having a predominant hydrocarbon character. Examples of hydrocarbyl groups include hydrocarbon substituents, i.e., aliphatic (e.g., alkyl or alkenyl), alicyclic (e.g., cycloalkyl or cycloalkenyl) substituents, aromatic, aliphatic and aromatic alicyclic substituted substituents, as well as cyclic substituents, in which the ring is completed via another portion of the molecule (eg two substituents together form an alicyclic radical). In general, no more than two non-hydrocarbon substituents or, as a further example, no more than one non-hydrocarbon substituent, are present per ten carbon atoms in the hydrocarbyl group; in some embodiments, there is no non-hydrocarbon substituent in the hydrocarbyl group.
    The terms "bio-renewable fuels" and "biodiesel fuels" as used herein are understood to mean any fuel derived from resources other than petroleum. These resources include, but are not limited to, corn, soybeans and other crops; herbaceous species such as switchgrass and miscanthus, and hybrid herbaceous plants; algae, seaweeds, vegetable oils, natural fats and mixtures thereof. In one aspect, the bio-renewable fuel may comprise monohydric alcohols such as those having from 1 to about 5 carbon atoms. Non-limiting examples of suitable monohydroxy alcohols include methanol, ethanol, propanol, n-butanol, isobutanol, t-butyl alcohol, amyl alcohol and isoamyl alcohol. In addition, the fuel may contain from about 0.1 to about 0.2 ppm by weight of metal in the form of salts, such as, for example, from about 0.2 to about 1 ppm by weight or about 0, 4 to about 0.8 ppm by weight in the form of salts, based on the total weight of the fuel composition.
    The term "significant amount" or "major amount" as used herein should be understood to mean an amount equal to or greater than 50% by weight, for example from about 80 to about 98% by weight, based on total weight of the composition. In addition, the term "minimal amount" as used herein should be understood to mean less than 50% by weight, based on the total weight of the composition.
    The term "salts or salt deposits" as used herein should be understood to mean alkali metal carboxylate salts substantially derived from sodium and potassium, but which may include other alkali metal salts. The amount of alkali metal salt in the fuel composition can range from about 0.1 to about 2 ppm by weight, e.g. from about 0.2 to about 1 ppm by weight or from about 0.4 to about 0.8 ppm by weight of alkali metal in the form of a carboxylate salt.
    The hydrocarbyl-substituted dicarboxylic acid compounds used as fuel additives are selected from compounds of the formula
    wherein R is a hydroxycarbyl group and wherein the additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g. In one embodiment, the TAN of the additive compound determined by ASTM D664 ranges from about 80 to about 260 mg KOH / g, or from about 120 to about 260 mg KOH / g, or about 50 to about 75 mg KOH / g, or about 50 to about 70 mg KOH / g, e.g. from about 55 to about 65 mg KOH / g. The hydrocarbyl group may be an alkyl or alkenyl group having from 20 to 170 carbon atoms, e.g. from about 20 to 80 carbon atoms, or from about 30 to 70 carbon atoms. Illustrative hydrocarbyl groups include, but are not limited to, linear and branched C20-C50 alkyl or alkenyl groups, or mixtures of C20-C50 alkyl or alkenyl groups, and polyolefin hydrocarbyl groups derived from ethylene, propylene, isopropylene, butylene and isobutylene having a number average molecular weight in the range of about 250 to about 2600 daltons. In one embodiment, the hydrocarbyl group is a polyisobutenyl group having a number average molecular weight in the range of about 400 to about 1000 daltons.
    In formulating the fuel compositions according to the invention, the hydrocarbyl substituted dicarboxylic acid compound described above can be used in a proportion which is sufficient to reduce or inhibit the formation of alkali metal carboxylate deposits in an engine. diesel. In some aspects, the fuels may contain minor amounts of the hydrocarbyl substituted dicarboxylic acid compound described above, which regulates or reduces the formation of deposits in the engines, for example, deposits in the diesel engine injectors. The diesel fuels of the present application may for example contain, on an active ingredient basis, an amount of the hydrocarbyl substituted dicarboxylic acid compounds in the range of about 45 to about 600 ppm by weight, e.g. from about 70 to about 550 ppm by weight, or from about 150 to about 500 ppm, or from about 300 to about 450 ppm, or from about 40 to about 300 ppm, or from about 50 to about 150 ppm by weight. weight based on a total weight of the fuel composition plus the additive. The active ingredient base excludes the weight of (i) the unreacted components associated with the product and remaining therein as produced and used, and (ii) the optional solvent (s) (s) used in the manufacture of the hydrocarbyl substituted dicarboxylic acid compound during or after its formation, but before the addition of a carrier, if a carrier is used. Quite unexpectedly, the hydrocarbyl-substituted dicarboxylic acid compound described above effectively peels off the fuel injectors when used in an amount ranging from about 45 to about 600 ppm by weight, on the basis of a total weight of the fuel composition.
    In one embodiment, a fuel additive containing the hydrocarbyl-substituted dicarboxylic acid compound described above is substantially free of additional detergent compounds including, but not limited to, succinimide compounds, internal salt compounds such as as betaine compounds and similar compounds. In other embodiments, the fuel additive containing the hydrocarbyl-substituted dicarboxylic acid compound described above is substantially free of more than 10 ppm by weight of basic nitrogen from nitrogen-containing compounds. This means that the fuel composition may contain less than 10 ppm by weight, for example less than 5 ppm by weight or less than 2 ppm by weight of basic nitrogen from a nitrogen-containing compound, without adversely affecting the other engine components. In other embodiments, the fuel composition and the fuel additive may comprise minor amounts of detergent compounds and nitrogen-containing compounds provided that the amount of basic nitrogen provided by such compounds does not exceed not 10 ppm by weight. In another embodiment, the additive composition may comprise a minor amount of quaternary ammonium salts.
    One or more additional compounds may be present in the fuel compositions of the disclosed embodiments. For example, the fuels may contain conventional amounts of cetane improvers, corrosion inhibitors, cold flow improvers (CFPP additives), pour point improvers, solvents, demulsifiers, lubricant additives, friction modifiers, amine stabilizers, combustion improvers, antioxidants, thermal stabilizers, conductivity improvers, metal deactivators, marker dyes, accelerators, organic nitrate ignition, cyclic manganese tricarbonyl compounds, and the like. In some aspects, the fuel compositions described herein may contain about 10 percent by weight or less or in other aspects, about 5 percent by weight or less, based on the total weight of the concentrate of one or more additives above. Also, the fuels may contain appropriate amounts of conventional fuel blend components such as methanol, ethanol, dialkyl ethers and the like.
    In some aspects of the disclosed embodiments, organic nitrate-type ignition accelerators, which include aliphatic or cycloaliphatic nitrates in which the aliphatic or cycloaliphatic group is saturated and which contain up to about 12 carbon atoms can be used. The following compounds are examples of organic nitrate type ignition boosters that can be used: methyl nitrate, ethyl nitrate, propyl nitrate, isopropyl nitrate, allyl nitrate, butyl nitrate, nitrate d isobutyl, sec-butyl nitrate, tert-butyl nitrate, amyl nitrate, nitrate, isoamyl, 2-amyl nitrate, 3-amyl nitrate, hexyl nitrate, heptyl nitrate, nitrate 2-heptyl, octyl nitrate, isooctyl nitrate, 2-ethylhexyl nitrate, nonyl nitrate, decyl nitrate, undecyl nitrate, dodecyl nitrate, cyclopentyl nitrate, cyclohexyl nitrate, methylcyclohexyl nitrate, nitrate cyclododecyl, 2-ethoxyethyl nitrate, 2- (2-ethoxyethoxy) ethyl nitrate, tetrahydrofuranyl nitrate and the like. Mixtures of these materials can also be used.
    Examples of suitable optional metal deactivators useful in the compositions of the present application are disclosed in U.S. Patent No. 4,482,357, issued November 13, 1984, the disclosure of which is incorporated herein in its entirety. Such metal deactivators include, for example, salicylidene-o-aminophenol, disalicylidene ethylenediamine, disalicylidene propylenediamine, N, N'-disalicylidene-1,2-diaminopropane, triazoles, benzotriols, tolyltriazoles and similar compounds.
    The additives of the present application, including the reaction product described above and the optional additives used in the formulation of the fuels of the present invention, can be blended into the base diesel fuel, individually or in various sub-combinations. In certain embodiments, the additive components of the present application may be mixed simultaneously in the diesel fuel in the form of an additive concentrate, since this takes advantage of the mutual compatibility and convenience afforded by the combination. ingredients when in the form of an additive concentrate. The use of a concentrate also reduces the mixing time and reduces the possibility of mixing errors.
    The fuels for which the diesel fuels of the present application can be used for the operation of both stationary diesel engines (eg engines used for power generation, pumping stations, etc.) and diesel engines ( eg engines used for the driving force of cars, trucks, earthmoving equipment, military vehicles, etc.). For example, fuels may include any middle distillates, diesel fuels, bio-renewable fuels, biodiesel fuels, liquefied gaseous fuels (GTL), aviation fuels, alcohols, ethers, kerosene, low sulfur fuels, synthetic fuels such as fuels Fischer-Tropsch, liquefied petroleum gas, bunker hydrocarbons, liquefied coal fuels (CTL), liquefied biomass fuels (BTL), high asphaltene fuels, coal fuels (natural coke, purified and petroleum), genetically engineered biofuels and crops and extracts thereof, and natural gas. The fuels may also contain fatty acid esters.
    Accordingly, certain aspects of the present application are directed to methods for reducing the amount of alkali metal salt deposits on the injectors of a diesel engine having at least one combustion chamber and one or more direct fuel injectors. fluidic connection with the combustion chamber. In another aspect, improvements can also be observed in indirect injectors of diesel fuel. In some aspects, the methods include injecting a hydrocarbon-based compression ignition fuel comprising the hydrocarbyl substituted dicarboxylic acid compound additive of the present invention via the diesel engine injectors into the combustion chamber. and ignition of the compression ignition fuel. In some aspects, the process may also include mixing in diesel fuel at least one of the optional additional ingredients described above.
    EXAMPLES
    The following examples are illustrative of embodiments of the invention mentioned by way of example. In these examples, as elsewhere in this application, all parts and percentages are by weight unless otherwise indicated. These examples are presented for illustrative purposes only and are not intended to limit the scope of the invention disclosed herein.
    In the examples below, the effect of hydrocarbyl-substituted dicarboxylic acid compounds on alkali metal-contaminated diesel fuel for high-pressure common-rail fuel systems was evaluated. An engine test was used to demonstrate the tendency of fuels to cause stickiness of fuel injectors and was also used to demonstrate the ability of some fuel additives to prevent internal deposition on injectors or to reduce fuel deposition. quantity. A dynamometer engine test bed was used for the installation of the Peugeot DW10 diesel engine to perform injector bonding tests. The engine was a 2.0-liter four-cylinder engine. Each combustion chamber had four valves and the fuel injectors were Euro-V compliant piezo DI injectors. The main operation of the protocol was to run the engine for an 8-hour cycle and leave it at a standstill. (engine off) for a prescribed period of time. The performance of the injectors was then characterized by measuring the exhaust temperature of each cylinder. A test was stopped and considered a failure (one or more glued injectors) if the exhaust temperature of any cylinder was more than 65 ° C higher than the exhaust temperature of any other cylinder at any time. A test was also considered a failure (glue injectors) if after leaving the engine to cool to room temperature, a cold start showed a difference equal to or greater than 40 ° C of the cylinder exhaust temperatures. Needle sticking and thus failure could also be confirmed by disassembling the injector and subjectively determining the force required to remove the needle from the nozzle housing.
    The preparation of the test included the emptying of the fuel from the previous engine test before removing the injectors. The test injectors were inspected, cleaned and reinstalled in the engine. If new injectors were chosen, they were subjected to a 16-hour break-in cycle. The engine was then started by applying the desired test cycle program. Once the engine was at temperature, power was measured at 4000 rpm and at full load to control full power recovery after injector cleaning. If the power measurements were within specification, the test cycle was started. Table 1 below gives a representation of the bonding test cycle of the DW10, which was used to evaluate the fuel additives according to the invention.
    Table 1 - One hour representation of the DW10 bonding test cycle.
    (Bonding test of the engine injectors)
    The diesel engine nozzle bonding tests were carried out using the Peugeot DW10 engine according to the protocol in Table 1. The engine was first run with diesel fuel doped with 0.5 ppm of sodium salt. sodium, as described above, without a detergent additive to establish a reference situation of blocked fuel injectors. Then, the engine was run with the same fuel containing the indicated detergent additive for 8 hours unless otherwise stated. In all tests, the fuels tested contained 200 ppm by volume of lubricating power modifier, 1600 ppm by volume of fuel. cetane improver and 10 ppm by weight of dodecenylsuccinic acid. At the beginning of the test, the absence of bonding of the injectors was indicated by a uniform temperature of the exhaust gases for all 4 cylinders. However, a cold start after 8 hours revealed a bonding of injectors for at least one cylinder. The results of the injector cleaning and bonding test are shown in Table 2.
    Comparative Example 1
    Quaternary ammonium salt obtained from polyisobutenyl succinic anhydride, dimethylaminopropylamine and methyl salicylate.
    Comparative Example 2
    Commercial quaternary ammonium salt to be obtained from polyisobutenyl succinic anhydride, dimethylaminopropylamine and propylene oxide.
    Comparative Example 3
    Ester / acid obtained from polyisobutenyl succinic anhydride and dimethylethanolamine.
    Comparative Example 4
    Reaction product of oleic acid and tetraethylene pentamine in a molar ratio of 2: 1.
    Comparative Example 5
    Salicylic acid C-is-
    Comparative Example 6
    Polyisobutenyl succinic anhydride of PM 950
    Comparative Example 7
    Polyisobutenyl succinic anhydride reaction product of PM 950 and tetraethylene pentamine in a molar ratio of 1.6: 1.
    Comparative Example 8
    Polyisobutenyl succinic anhydride reaction product of PM 450 and tetraethylene pentamine in a molar ratio of 2.2: 1.
    Comparative Example 9
    Polyisobutylene-substituted succinic anhydride mono-acid reaction product of PM 950 and methylpiperazine.
    Comparative Example 10
    Dodecenylsuccinic acid.
    Comparative Example 11
    Polyisobutenyl succinic anhydride reaction product of PM 950 and tetraethylene pentamine in a molar ratio of 1.3: 1.
    Example 12 according to the invention
    Polyisobutenyl succinic acid of PM 950.
    Example 13 According to the Invention C20-C24 Alkenylsuccinic Acid Mixture
    Example 14 according to the invention
    Polyisobutenyl succinic acid of PM 450
    Table 2
    As shown in Table 2, the hydrocarbyl-substituted dicarboxylic acid additive (ring 6) was found to be considerably more effective in improving power recovery than conventional 1-5 cyclic additives dose of 500 ppm by weight. Even at a lower dose of 300 ppm by weight, the hydrocarbyl-substituted dicarboxylic acid additive (Cycles 7-8) was found to be considerably more effective at recovering power than conventional additives at a dosage of 500 ppm. weight. The 6-9 cycle additives of the invention have also been more effective in the take-off of fuel injectors, whereas none of the conventional additives have been effective for take-off of fuel injectors.
    In the following series of tests, the sodium dopant used to soil the fuel injectors was from a mixture of 0.5 ppm by weight of sodium (as NaOH) and 10 ppm by weight of dodecenylsuccinic acid. The cleaning cycle with the additives was carried out for 8 hours unless otherwise indicated. All other conditions were the same as in previous cycles. The results are shown in Table 3 below.
    Table 3
    As can be seen from the foregoing cycles, the examples of the cycles 17 to 21 of the invention have been found to be effective in improving power recovery and take-off of fuel injectors, while the conventional additives of cycles 10 through 16 exhibited less power recovery and the additives from cycles 11 to 15 were powerless to peel off the fuel injectors.
    In the following examples, an experimental engine test method was used to test the fuel injection inducer deposit (IDID) trend in common-rail and direct-injection diesel engines. Test procedures were originally developed by PSA Peugeot Citroën. The engine used for this test procedure is PSA DW10-C. The test procedures consisted of alternating periods of shutdown followed by cold starts preceding the main cycles of engine operation. Each main cycle lasted 6 hours and consisted of a succession of intervals of "5 min. / 1000 rpm / 10-15 Nm "and" 25 min. / 3,750 rpm / 110 kW ". In the contamination phase of the engine test, a reference fuel RF-79 doped with 0.5 ppm by weight of sodium in the form of sodium naphthenate and 10 ppm by weight of dodecenylsuccinic acid was used. The motor cycle was continued for 8 hours continuously and the operation was repeated 5 times. For the cleaning phase of the test, the fuel was further mixed with detergent as indicated in the following table. The tendency of the test fuel to generate repositories (IDIDs) in the injectors was evaluated using the following criteria: A. Cold start parameters: 1. Number of failed starts. 2. Exhaust temperature deviation from the normal value for cylinders 1 to 4 B. Main cycle parameters: 1. Number of engine stalls 2. Number of ECU errors related to IDIDs generated during the main cycle 3. Pedal position drift in low speed phases 4. Injector balancing.
    The first cold start of the engine is done with drain fuel and is not rated. A numerical system was used with the above criteria to calculate a score ranging from 0 to 10, 10 being a perfect score indicating the absence of problems of internal deposits in the injectors. The results are presented in Table 4. The evaluation system is as follows. Cold start (for starts 1 to 5)
    First start: merit = 5 and each failed start thereafter is awarded -1 demerit.
    Rating of the maximum temperature difference (T) of the exhaust ports (for starts # 1 to # 5): Merit = 5 if T <30 ° C; 2 if 30 ° C <T <50 ° C; and 0 if T> 50 ° C. Main cycle (for cycles 1 to 5)
    Rating of operability: Merit = 5 if no engine stall and IDID-related ECU failure occur, each idle-related ECU failure is assigned a reduction of "-1 "Deserves (after the 5th cleaning of the engine). Merit = 0 if the engine stalls (after the next cold start). Maximum position of the pedal (P): Merit = 5 if P <25%; 2 if 25% <P <40%; 0 if P> 40% Deduction of the maximum load balancing factor (IB): Merit = 5 if IB <20 rpm; 2 if 30 rpm <IB <20 rpm; 0 if IB> 30 rpm
    Primary Cycle Scoring Interval: Merit = 0 to 5 for each main cycle (5 in total)
    Maximum overall score: 75 (ie, 5 x 10 + 5 x 5).
    Overall score = 10 x (cold start + main cycle scoring values) / 75, giving a score of 0 to 10 on the merit scale.
    Table 4
    According to Table 4, the additive of the invention of Cycle 28, even at 50 ppm by weight, induced a significant improvement in overall merit rating, compared to cycles 23 and 25 using conventional detergent compounds in the fuel. .
    As indicated by the previous examples, the fuel additives containing the hydrocarbyl-substituted dicarboxylic acid compound of the invention induce a surprisingly significant reduction in the internal deposits of alkali metal salts in the diesel fuel injectors when the engines operate. with ultra-low sulfur fuels (ULSD) compared to conventional fuel detergent additives. The foregoing results have shown that the detergent additives of the invention were significantly more effective in cleaning dirty fuel injectors than conventional detergents, as evidenced by the power recovery shown in Tables 2 and 3.
    It should be noted that the singular forms "a", "a" "the" and "the" used in the description and the appended claims include plural referents, unless they are explicitly limited to one referent and unequivocal. The term "understand" and its grammatical variants used herein are intended to be non-limiting, so that the enumeration of terms in a list is not intended to exclude other similar terms that may be substituted or added to the terms in the list.
    For purposes of this description and the appended claims, unless otherwise stated, all numbers expressing quantities, percentages or proportions, and other numerical values used in the description and claims are to be understood to be modified in all case by the term "about". Accordingly, unless otherwise stated, the numerical parameters set forth in the description and appended claims herein are approximations, which may vary depending on the desired properties sought to be achieved by the present invention. At a minimum, and without attempting to limit the application of doctrine or equivalents to the scope of the claims, each numerical parameter should at least be interpreted in light of the number of significant digits indicated and by applying ordinary rounding.
    Although specific embodiments have been described, alternatives, modifications, variations, improvements and substantial equivalents that are currently unforeseen or unforeseeable may come to the attention of applicants or other skilled persons . Accordingly, the attached claims as filed and amendable are intended to encompass all such alternatives, modifications, variations, improvements and substantial equivalents.
    权利要求:
    Claims (15)
    [1]
    A method of improving the performance of the injectors of a diesel fuel injection engine comprising operating the diesel engine with a fuel composition comprising 1) a significant amount of diesel fuel having a sulfur content equal to or less than 50 ppm by weight and containing about 0.1 to 2 ppm by weight of alkali metal in salt form and 2) about 45 to about 550 ppm by weight based on the total weight of the fuel composition of a fuel additive consisting of essentially a compound of the formula:

    wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms, wherein the additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g, and wherein the fuel injectors of the fuel injection diesel engine have an average injector hole diameter of less than 160 μm and a smallest clearance means between the needle and the injector body of less than about 10 μm.
    [2]
    2. The process of claim 1, wherein R has from 30 to 70 carbon atoms.
    [3]
    The process of claim 1, wherein the fuel additive comprises less than 10 ppm by weight of basic nitrogen from a nitrogen-containing compound.
    [4]
    The method of claim 1, wherein the performance of the injectors is improved by removing internal alkali metal carboxylate deposits in the injectors.
    [5]
    The method of claim 1, wherein the diesel fuel injection engine comprises a direct injection diesel engine.
    [6]
    The process of claim 1, wherein the additive has a TAN ranging from about 100 to about 250 mg KOH / g.
    [7]
    7. A method of taking off fuel injectors from a fuel-injected diesel engine and recovering lost engine power due to the presence of internal deposits in the injectors, including operating the diesel engine with a fuel composition comprising 1) a large amount of diesel fuel having a sulfur content equal to or less than 50 ppm by weight and containing about 0.1 to 2 ppm by weight of alkali metal salt and 2) about 45 to about 550 ppm by weight. weight relative to the total weight of the fuel composition of a fuel additive consisting essentially of a compound of the formula:

    wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms, wherein the additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g, and wherein the fuel injectors of the fuel injection diesel engine have an average injector hole diameter of less than 160 μm and a smallest clearance between the needle and the injector body of less than about 10 μm, wherein the fuel injectors are not blocked after cleaning and in which at least 20% of the lost power is recovered in 8 hours according to a DW10 engine test using sodium salt as a dopant.
    [8]
    8. The process of claim 7, wherein the diesel fuel injection engine is a direct injection diesel engine.
    [9]
    9. The process of claim 7, wherein R has from 40 to 80 carbon atoms.
    [10]
    The process of claim 7, wherein the alkali metal salt comprises a sodium carboxylate salt and wherein the additive effectively removes sodium carboxylate salt deposits from the internal components of the fuel injectors in an injection system. high pressure fuel.
    [11]
    A method for reducing a quantity of alkali metal salt deposits on the internal components of a fuel injector for a diesel fuel injection engine comprising operating the diesel engine with a fuel composition comprising 1) a significant amount of fuel containing about 0.1 to 2 ppm by weight of alkali metal salt and 2) about 45 to about 550 ppm by weight based on the total weight of a fuel composition of an additive consisting essentially of a compound of the formula

    wherein R is an alkyl or alkenyl group having from 20 to 170 carbon atoms, wherein the additive has a total acid number (TAN) ranging from about 50 to about 290 mg KOH / g, and wherein the fuel injectors of the fuel injection diesel engine have an average injector hole diameter of less than 160 μm and a smallest clearance means between the needle and the injector body of less than about 10 μm.
    [12]
    The process of claim 11, wherein the diesel fuel injection engine is a direct injection diesel engine.
    [13]
    The process of claim 11, wherein the fuel is an ultra-low sulfur diesel fuel.
    [14]
    The process of claim 11, wherein the fuel composition is essentially free of succinimide detergent compounds.
    [15]
    The process of claim 11, wherein the fuel additive comprises less than 10 ppm by weight of basic nitrogen from a nitrogen-containing compound.
    类似技术:
    公开号 | 公开日 | 专利标题
    BE1021421B1|2015-11-19|FUEL ADDITIVE FOR IMPROVING THE PERFORMANCE OF DIRECT FUEL INJECTION ENGINES
    BE1019610A5|2012-09-04|FUEL ADDITIVES TO MAINTAIN OPTIMAL INJECTOR PERFORMANCE.
    US8852297B2|2014-10-07|Fuel additives for treating internal deposits of fuel injectors
    US8992636B1|2015-03-31|Alkoxylated quaternary ammonium salts and fuels containing them
    EP2888344A1|2015-07-01|Additives that improve the wear resistance and lacquering resistance of diesel or biodiesel fuels
    BE1018579A5|2011-04-05|FUEL ADDITIVES TO MAINTAIN OPTIMAL INJECTOR PERFORMANCE.
    EP2794820B1|2017-08-09|Use of additive compositions that improve the lacquering resistance ofdiesel or biodiesel fuels and fuels with improved lacquering resistance
    US10968409B2|2021-04-06|Fuel additive for cleaning an internal combustion engine
    FR2987052A1|2013-08-23|ADDITIVES ENHANCING WEAR AND LACQUERING RESISTANCE OF GASOLINE OR BIOGAZOLE FUEL
    EP2910626B1|2017-01-04|Fuel additive for diesel engines
    BE1021772B1|2016-01-18|FUEL ADDITIVE FOR IMPROVING THE PERFORMANCE OF LOW SULFUR DIESEL FUELS
    BE1024093B1|2017-11-16|Fuel additives for the treatment of internal deposits of fuel injectors
    BE1022388B1|2016-01-25|FUEL ADDITIVES FOR TREATING INTERNAL DEPOSITS OF FUEL INJECTORS
    BE1021686B1|2016-01-08|FUEL ADDITIVES FOR TREATING INTERNAL DEPOSITS OF FUEL INJECTORS.
    US9249769B1|2016-02-02|Fuel additives for treating internal deposits of fuel injectors
    FR3057877A1|2018-04-27|COMBINATION OF FUEL ADDITIVES
    WO2021105268A1|2021-06-03|Use of alkyl phenol compounds as detergent additives for petrols
    WO2020016508A1|2020-01-23|Novel sugar amide fuel additives
    WO2021105321A1|2021-06-03|Use of diols as detergent additives
    FR3000102A1|2014-06-27|USE OF A VISCOSIFYING COMPOUND TO IMPROVE STORAGE STABILITY OF LIQUID HYDROCARBON FUEL OR FUEL
    同族专利:
    公开号 | 公开日
    GB201620651D0|2017-01-18|
    BE1024093A1|2017-11-14|
    CN106916610B|2019-10-22|
    GB2546866B|2018-04-18|
    GB2546866A|2017-08-02|
    US20170158977A1|2017-06-08|
    CN106916610A|2017-07-04|
    US9873848B2|2018-01-23|
    SG10201610156XA|2017-07-28|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    WO2011146289A1|2010-05-18|2011-11-24|The Lubrizol Corporation|Methods and compositions that provide detergency|
    US20120102826A1|2010-11-03|2012-05-03|Afton Chemical Corporation|Diesel fuel additive|
    WO2014137800A1|2013-03-07|2014-09-12|The Lubrizol Corporation|Ion tolerant corrosion inhibitors and inhibitor combinations for fuels|
    US4242099A|1979-02-09|1980-12-30|Ethyl Corporation|Fuel additive for diesel fuels|
    US5080686A|1982-10-20|1992-01-14|Petrolite Corporation|Alkyl or alkenyl succinic acids as corrosion inhibitors for oxygenated fuels|
    US4482357A|1983-12-30|1984-11-13|Ethyl Corporation|Fuel Compositions|
    EP0280417A1|1987-02-27|1988-08-31|Petrolite Corporation|Diesel fuel injector additive comprising polyalkenyl succinic acid, diesel fuel containing same and method of use thereof|
    JP4620814B2|1997-04-23|2011-01-26|ザルブリゾルコーポレイション|Diesel fuel containing carboxylic acid mixture|
    EP1669433A1|2004-12-13|2006-06-14|Basf Aktiengesellschaft|Hydrocarbyl succinic acid and hydrocarbylsuccinic acid derivatives as friction modifiers|
    EP1932899A1|2006-12-13|2008-06-18|Infineum International Limited|Improvements in fuel oil compositions|
    SG157309A1|2008-05-19|2009-12-29|Afton Chemical Corp|Fuel additives to maintain optimum injector performance|
    US8475541B2|2010-06-14|2013-07-02|Afton Chemical Corporation|Diesel fuel additive|
    WO2014146928A1|2013-03-21|2014-09-25|Basf Se|Use of a hydrocarbyl-substituted dicarboxylic acid for improving or boosting the separation of water from fuel oils which comprises detergent additive|
    CN106459811B|2014-01-29|2020-02-18|巴斯夫欧洲公司|Corrosion inhibitors for fuels and lubricants|
    US20150232774A1|2014-02-19|2015-08-20|Afton Chemical Corporation|Fuel additive for diesel engines|
    US8974551B1|2014-02-19|2015-03-10|Afton Chemical Corporation|Fuel additive for improved performance in fuel injected engines|
    US9068135B1|2014-02-26|2015-06-30|Afton Chemical Corporation|Lubricating oil composition and additive therefor having improved piston deposit control and emulsion stability|
    法律状态:
    2018-02-08| FG| Patent granted|Effective date: 20171116 |
    2019-08-19| MM| Lapsed because of non-payment of the annual fee|Effective date: 20181130 |
    优先权:
    申请号 | 申请日 | 专利标题
    US14/958,974|US9873848B2|2015-12-04|2015-12-04|Fuel additives for treating internal deposits of fuel injectors|
    US14/958,974|2015-12-04|
    [返回顶部]